Cardboard Pallets

DS Smith KAYPAL ® cardboard pallets are typically 1200 x 1000 or 1200 x 800 “Euro Pallets”, but can just as easily be manufactured in any size to suit your products and method of distribution. DS Smith Packaging Division cardboard pallets are made from incredibly strong heavy duty corrugated cardboard and are suitable for (subject to application) loads up to 500 kgs.

Using corrugated cardboard materials rather than timber removes any need for special treatment to meet ISPM15 shipping certification and the tare weights of the pallets are substantially reduced and consistent, with consequent reduction in air-freight charges.

KAYPAL ® corrugated cardboard pallets come in a range of styles to suit a wide range of packaging applications. KAYPAL ® Mono is a single cardboard "Leg" available in various lengths, which provides an economical solution when full deck support from the pallet is not required. KAYPAL ® Mono is also incredibly space efficient for inside storage and does away with the problems of splinters and loose nails sometimes a problem with traditional wooden pallets.

KAYPAL ® corrugated cardboard pallets are perfect for integrating with heavy duty pallet boxes too, making a one piece, one material, transport packing solution.

Cardboard pallets combined with heavy duty cardboard Pallet Boxes, provide a cost effective packing option as an alternative to despatching your products in lots of smaller lightweight containers onto wooden pallets, with resultant labour and shipping savings – your customers will also appreciate the reduced amount of cardboard they will need to recycle!

Our creative cardboard pallet and bulk packaging solutions are developed jointly by listening to our customers needs and working together with our experienced Packaging Designers and Engineers. Cardboard pallet ideas are fully tested before production in our UKAS and BSI accredited laboratory, so you can be sure our cardboard pallets will perform in the conditions and environment appropriate to your needs and those of your customer.

Other DS Smith cardboard pallet packaging solutions include;

  • KAYPAL ® Mono corrugated cardboard pallet Legs.
  • PowerPly heavy duty cardboard boxes with "Slip Sheets" for export.
  • Pallet boxes for airfreight with integral cardboard base.
  • Export Boxes with KAYPAL ®  Mono cardboard Legs for worldwide distribution.

Do you need help? We can customise any soluions. Just tell us what you need. Contact us today!